ROV Viewport Dome

Further to my last post, where I was using “Under Pressure” by Deepsea to work out the performance of materials for the main pressure vessel of my ROV. I am going to look at the performance of the Viewport Dome. Since the viewport needs to be optically clear this discounts metals like steel or aluminium. Glass is not a material that I really like the idea of using, this leaves clear plastic. 100 mm diameter acrylic domes are available on eBay. I already have one, and it’s about 3mm thick clear acrylic. I have already drilled the 20 M4 (4.2 mm) mounting holes.

100 mm diameter accrylic viewport dome, with mounting holes drilled out for M4 machine screws to attach it to the pressure vessel flange.
100 mm diameter acrylic viewport dome, with mounting holes drilled out for M4 machine screws to attach it to the pressure vessel flange. – Screenshot from Fusion 360.

Deep Sea’s Under Pressure can also do the same calculations on spheres and endcaps, one of the endcaps it supports is hemispherical endcaps (Domes). Plugging the numbers into the software gives the following results:

3 mm Acrylic dome endcap exceedes 20 Bar of pressure before failing (Failure is reported at 29 Bar or about 300 meters of depth).
3 mm Acrylic dome endcap exceeds 20 Bar of pressure before failing (Failure is reported at 29 Bar or about 300 meters of depth).

Under Pressure, tells me that the dome has a failure mode at 29 Bar which is about 300 meters, I don’t think I have accurate enough dimensions of the dome to feel that the simulation is able to be performed accurately. however, since I am unlikely to exceed 100 meters with my first attempt at building a remote control ROV, it is exceedingly unlikely that I will want to worry about the dome being a weak point in my pressure vessel.

In the next post, I will work through the rear endcap, and the penetrations for wires to pass through the rear endcap and into the pressure vessel without letting water in.

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